Iron Slag Crushing Machine & Metal Recovery Plant (100–200 TPH)
₹3,500,000.00
Description
The Iron Slag Crushing Machine & Turnkey Slag Crushing Plant engineered and manufactured by N.S. Engineering Works in Mandi Gobindgarh (Punjab) is an industrial-scale, multi-stage processing system designed for complete metal recovery and high-grade aggregate manufacturing. Designed to handle severe abrasive wear from blast furnace slag, induction furnace steel slag, copper slag, and foundry waste, this turnkey plant seamlessly integrates primary crushing, multi-stage magnetic iron separation, high-frequency vibratory screening, and heavy-duty conveyor material handling with capacities ranging from modular 2–20 TPH pilot setups up to full commercial 100–200 TPH industrial plants.
Technical Specifications • Iron Slag Crushing Machine & Plant
| Technical Parameter | Turnkey Plant Engineering Specification |
|---|---|
| Plant Model & Type | NSW-SCP-100200 (Turnkey Steel Slag Crushing & Metal Recovery Plant) |
| Processable Slag Material | Steel Melting Shop (SMS) Slag, Blast Furnace (BF) Slag, Copper Slag, Foundry Dross |
| Hourly Processing Capacity | 100 – 200 TPH (Also available in modular 2 TPH, 5 TPH, 10 TPH, 20 TPH formats) |
| Primary Feed Inflow Size | 0 – 150 mm standard (Heavy boulder feed up to 300 mm supported with primary jaw stage) |
| Finished Discharge Aggregate | 0 – 10 mm (Manufactured Slag Sand) & 10 – 20 mm (Civil Road Base Ballast) |
| Crusher Wear Liners | High Manganese Steel (Mn13Cr2 / Mn18Cr2) & Hardox-450 Replaceable Wear Plates |
| Magnetic Separation Stages | Overband Suspended Magnet + High-Intensity Permanent Magnetic Drum Separator |
| Screening Deck System | Double Deck / Triple Deck High-G Vibratory Screen with Spring Suspension |
| Conveyor Material Handling | Heavy Structural Channel Lattice Conveyors with Heat & Abrasion Resistant Belts |
| Automation & Control | Semi-Automatic / Centralized Electric PLC Control Panel with Emergency Interlocks |
| Cooling & Separation Medium | Dry Crushing & Dry Magnetic Separation (Zero water pollution or slurry settling ponds) |
| HSN Codes & GST | 84742010 (Crushers) / 84741000 (Separators) • 18% GST (Full ITC) |
| Manufacturing & Delivery | 45–60 Days • Complete on-site erection, commissioning & operator training |
Direct Factory Price Quotation • Complete Turnkey Project Supply
As the prominent slag crusher plant manufacturer india, N.S. Engineering Works provides customized plant engineering, civil foundation drawings, equipment fabrication, and on-site commissioning. To consult on a slag crusher plant price or customized metal recovery system, connect with our engineering team:
Slag Crushing Plant Diagram • Engineering Process Flow & Layout Blueprint
The certified engineering slag crushing plant layout below maps out every stage in the mechanical recovery circuit. It demonstrates the continuous pathway from raw slag feeding through primary crushing, suspended magnetic extraction, rotary magnetic drum separation, and multi-deck sizing:
Key Slag Plant Equipment • Individual Component Breakdown
A commercial steel slag crushing plant relies on synchronized, heavy-duty machines working in tandem. Here are the primary constituent parts manufactured for this installation:
1. Turnkey Plant Integration & Incline Conveyor Handling
The complete installation features an engineered network of deep-groove rubber belt conveyors, elevated catwalk maintenance platforms, structural access ladders, and stockpiling conveyors. Heavy-duty channel trusses ensure vibration-free material transfer even when transporting high-density steel slag.
2. Heavy-Duty Slag Crusher Unit & Tower Stage
Mounted atop a reinforced structural tower, the specialized iron slag crushing machine utilizes high manganese steel jaw dies (Mn18Cr2) and reinforced side check plates. It shatters tough, unyielding slag lumps down to liberation size, dislodging entrapped metallic iron nodules from surrounding matrix stone.
3. Vibratory Feeder Tray & High-Intensity Magnetic Recovery Drum
Crushed material is distributed through a spring-cushioned vibratory feeder tray that spreads the slag into a thin, uniform bed. It cascades over our heavy permanent magnetic drum separator with a 2,500 to 4,500 Gauss field. High-purity scrap iron and iron pellets are continuously separated into a dedicated metal collection chute, achieving 99%+ recovery.
Steel Slag Processing Circuit • Step-by-Step Metal Recovery
- Dump Hopper & Grizzly Feeder: Raw slag boulders are tipped into a high-capacity receiving hopper. A vibrating grizzly feeder screens out fines while feeding oversize lumps smoothly into the primary conveyor.
- Primary Crushing: The heavy-duty slag crushing machine shatters refractory slag matrices to free encapsulated iron buttons, skull scrap, and pellets.
- Overband Magnetic Separation: Suspended over the conveyor discharge, a self-cleaning cross-belt magnet extracts large tramp iron and heavy metal lumps.
- Secondary Drum Beneficiation: High-flux magnetic drum separators sweep the fine material to collect iron fines, chips, and magnetic dust.
- Vibratory Sizing: De-ironed slag feeds into a double-deck vibratory screen, classifying non-magnetic material into saleable 0–10 mm manufactured sand and 10–20 mm road base aggregate.
Frequently Asked Questions • Slag Crushing Plant
1. What is the slag crusher plant price in India for complete turnkey installations?
The slag crusher plant price depends on your desired hourly capacity (from 10 TPH to 100–200 TPH), number of magnetic separation stages, crusher frame ratings, and conveyor lengths. Complete turnkey plants typically start from ₹35,00,000 for full multi-stage metal recovery installations. Because recovered iron scrap commands high steel mill prices (₹28,000–₹38,000/ton), most plants achieve complete capital payback within 4 to 8 months. Contact +91 8272861892 for an itemized techno-commercial quote.
2. Why choose N.S. Engineering Works as your trusted slag crusher plant manufacturer in India?
Headquartered in the steel hub of Mandi Gobindgarh, Punjab, N.S. Engineering Works is an acclaimed slag crusher plant manufacturer india. We specialize in abrasion-resistant machinery engineered specifically for tough slag. We provide full project execution including civil foundation drawings, equipment fabrication, electrical control desks, on-site commissioning, and guaranteed lifetime spare parts availability.
3. What is crushed slag and what are its primary commercial uses?
Understanding what is crushed slag is essential for profitable recycling: slag is the non-metallic co-product generated during steelmaking and iron smelting, composed of silicates, aluminosilicates, and calcium oxides. Once crushed and de-ironed, crushed slag becomes an exceptional eco-friendly aggregate used extensively in Portland Slag Cement (PSC), asphalt road paving, railway ballast, and civil sub-base construction.
4. What is a crushing plant in the context of steel and mineral processing?
When operators inquire what is crushing plant, it refers to an integrated industrial setup that combines material feeders, mechanical crushers (jaw, impact, or cone), material conveyors, magnetic extractors, and sizing screens into a closed-loop system. It continuously reduces raw boulders into precise grain classifications while separating valuable metallic fractions.
5. Is slag poisonous or hazardous to work with in a crushing plant?
A frequent environmental question is is slag poisonous. Standard blast furnace slag and steel slag are chemically inert, non-toxic, non-hazardous byproducts certified by environmental protection authorities worldwide. Because they are vitrified at temperatures exceeding 1,500°C, they do not leach hazardous chemicals and are safely used in public infrastructure and agricultural soil conditioning.
6. How does a steel slag crushing plant handle high wear compared to stone crushers?
In a steel slag crushing plant, the feed contains embedded unyielding scrap iron and abrasive calcium silicates that cause severe wear on standard stone crushers. N.S. Engineering Works equips slag crushers with heavy cast steel frames, reversible Mn18Cr2 alloy jaw dies, Hardox wear chutes, and overload relief springs to crush dense slag without mechanical breakdown.
7. What modular capacities are available for a slag crusher plant?
We engineer slag crusher plant units across multiple capacities: compact pilot plants (2 TPH, 5 TPH, 10 TPH), medium foundry recycling setups (20–50 TPH), and large continuous steel mill installations (100–200 TPH). All configurations are modular and can be expanded as processing demands grow.
Explore Integrated Machinery for Slag Processing & Mineral Beneficiation
- Double Magnetic Drum Separator Machine (900 × 1200 mm, 15 TPH) • Two-Stage Slag Metal Recovery
- Single Permanent Magnetic Drum Separator Machine (30″ × 16″) • Tramp Iron & Slag Extraction
- Jaw Crusher Machine (300 × 500 mm, 5 TPH) • Primary Slag & Stone Crushing
- Vibratory Screens Machine (16 ft × 5 ft Double Deck, 100 TPH) • Slag Aggregate Classification
- Complete Industrial Machine Catalog • Mandi Gobindgarh Turnkey Plants
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