3 Ton Block Ice Plant (Industrial Turnkey Ice Plant)
₹850,000.00
Description
3 Ton Block Ice Plant Overview & Commercial Turnkey Engineering
The 3 Ton Block Ice Plant manufactured by N.S. Engineering Works in Mandi Gobindgarh is an industrial-duty refrigeration facility designed to produce 3,000 Kg (3 Metric Tons) of solid commercial block ice every 24 hours. Engineered for continuous round-the-clock ice harvesting, this turnkey system incorporates international-grade reciprocating refrigeration compressors, high-efficiency shell-and-tube heat exchangers, and heavy-gauge galvanized iron (GI) or food-grade SS-304 ice cans.
Operating on proven secondary refrigerant technology, an insulated mild steel freezing tank circulates chilled sodium chloride (NaCl) brine maintained at -10°C to -12°C by a heavy-duty vertical brine agitator propeller. The intense brine agitation drives rapid thermal exchange across submerged ice cans, producing crystal-clear, dense ice blocks with high cold retention. N.S. Engineering Works provides end-to-end turnkey project execution encompassing engineering design, factory fabrication, on-site mechanical erection, electrical cabling, piping, pressure leak testing, commissioning, and operator training across India and export markets.
Complete Industrial Block Ice Plant Series & Capacity Specifications (3 Ton to 100 Ton)
We design, manufacture, and erect turnkey block ice plants ranging from small commercial units (3 to 10 TPD) up to large industrial mega-plants (20 to 100+ TPD):
Key Turnkey Plant Components & Engineering Features
Heavy-Duty Brine Freezing Tank
Fabricated from certified 5 mm mild steel plates (TATA / SAIL / JSW) with fully welded leak-proof joints, heavy channel stiffeners, and high-performance multi-coat epoxy lining for maximum brine corrosion resistance.
100 mm High-Density PUF Insulation
Injected high-density Polyurethane Foam (PUF) insulation clad with heavy-gauge galvanized sheets eliminates thermal leakage, maintaining sub-zero brine temperatures with minimal compressor operating run-hours.
Water-Cooled Shell & Tube Condenser
High-surface-area copper or carbon steel tube bundle paired with an induced-draft FRP cooling tower ensures stable condensing pressures and low discharge temperatures even during peak Indian summer heatwaves.
Electric Crane, Hoist & Thawing System
Overhead electric travelling hoist effortlessly lifts multiple ice can rows at a time, transfers them to the dipping thawing tank to release ice blocks, and tilts the row onto the harvesting table with zero manual labor strain.
Core Commercial & Industrial Applications
- Commercial Ice Manufacturing: Producing crystalline block ice for retail beverage distributors, catering banquets, ice storage depots, and regional cooling logistics.
- Fisheries & Marine Processing: Preserving freshly caught fish, prawns, and seafood aboard deep-sea trawlers, port unloading quays, and cold transport vans.
- Concrete Batching & Infrastructure Projects: Cooling water and coarse aggregates during mass pouring of dams, highways, bridge foundations, and airport runways to prevent thermal cracking.
- Chemical & Dye Manufacturing: Precise temperature moderation and cooling quench during exothermic chemical synthesis, resin compounding, and dye manufacturing.
- Poultry & Meat Processing: Rapid post-slaughter chilling in dressing and evisceration plants to maintain hygienic cold-chain standards.
Complete Turnkey Deliverables (Included with Plant)
- Refrigeration Skid: Heavy reciprocating / screw compressor package with oil separator, liquid receiver, and suction accumulator.
- Freezing Tank & Evaporator Coils: MS brine tank with heavy-duty copper / seamless steel submerged serpentine cooling coils.
- Ice Cans & Lifting Grids: 60 to 100 Galvanized Iron (GI) or SS-304 ice cans with heavy structural hanging racks.
- Cooling Tower & Pumps: Bottle-type FRP cooling tower with copper-wound monoblock water circulation pumps — Request Auxiliary Specs
- Motor Control Center (MCC Panel): Complete IP55 electric control panel with digital temperature controllers, hour meters, phase sequence relays, and star-delta starters.
- Handling Crane & Can Filler: Electric wire-rope hoist, overhead gantry bridge rails, water thawing dip tank, can dumping table, and multi-nozzle can filler.
Packaging Details, Installation Support & 12-Month Warranty
Transit Packaging: The complete 3 Ton Block Ice Plant is securely packed using heavy-duty wooden crates, structural steel transport frames, protective bubble wrapping, and moisture barriers. All piping, valves, refrigeration controls, and electrical panels are individually crated for sea-worthy export and domestic transit.
Installation & Commissioning: Our factory-trained refrigeration engineers deploy on-site to execute complete mechanical piping, electrical wiring, pressure testing, ammonia/refrigerant charging, trial run, and full operator training.
12-Month Manufacturer Warranty: Comprehensive 1-year warranty covering compressor unit, heat exchangers, and structural fabrication against manufacturing defects. Genuine spare parts and lifetime technical advisory available ex-stock.
Additional information
| Plant capacity | 3 Ton / Day (3,000 Kg per 24 Hours) |
|---|---|
| Ice type | Solid Block Ice |
| Block weight | 25 Kg / 50 Kg per Block |
| Refrigerant | Ammonia (NH3) / R404A / R22 |
| Cooling system | Water-Cooled Shell & Tube + FRP Cooling Tower |
| Compressor type | Heavy Duty Reciprocating Compressor |
| Tank construction | 5 mm MS Plate + 100 mm PUF Insulation |
| Ice can material | Heavy Galvanized Iron (GI) / SS-304 |
| Project execution | Complete Turnkey Supply & Commissioning |
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