MS Air Separators, Capacity(LPH): 200 (Air Density Separator Machine)
₹280,000.00
High-precision MS Air Separators Machine (Capacity: 200 LPH / 100–300 kg/hr) manufactured by N.S. Engineering Works. Engineered for sharp aerodynamic density classification in plastic flake recycling, e-waste metal recovery, grain and seed processing, and mineral powder sorting. Powered by a heavy-duty 7.5 HP centrifugal blower fan with an internal cyclone cone, adjustable air damper velocity control, and a compact 1.1 x 2.3 meter structural steel frame.
Description
The MS Air Separator Machine (Capacity: 200 LPH / 100–300 kg/hr) by N.S. Engineering Works is an industrial aerodynamic classification system engineered to separate dry granular mixtures based on particle density, shape, and aerodynamic terminal velocity. Fabricated at our heavy machinery works in Mandi Gobindgarh, Punjab, this air density separator machine provides a continuous volumetric classification rate of 200 LPH (Liters Per Hour) and a solid material feed capacity ranging between 100 kg/hr to 300 kg/hr.
Featuring an energy-efficient 7.5 HP electric motor coupled with a dynamically balanced centrifugal suction fan, an internal stainless steel cyclone separation chamber, precision air damper regulation, and a heavy-duty 1.1 x 2.3 meter structural mild steel (MS IS 2062) support stand, this air sorting machine operates completely dry without water consumption. Whether deployed for extracting light plastic film from heavy regrind flakes, recovering copper from granulated cables, or cleaning agricultural grains, it guarantees exceptional separation purity exceeding 99.4%.
Direct Factory Quotation, Air Separator Price List & Equipment Consultation
Looking for the latest air separator price list, best factory-direct air separator machine price, or specialized heavy-duty air separator equipment for your plant for your recycling plant? Connect directly with our engineering team for technical CAD drawings, application consultations, and competitive commercial quotes.
Technical Specifications: MS Air Separator (200 LPH / 100-300 kg/hr)
Engineering CAD Blueprint: Internal Parts & Mechanical Layout
The technical CAD blueprint below shows the complete mechanical assembly, airflow dynamics, and dimensional layout of the 200 LPH MS Air Separator Machine. Fabricated with precision tolerances, every part is optimized for smooth material flow, zero clogging, and maximum aerodynamic separation accuracy.
Part 01: Top Conical Infeed Hopper
Fabricated from polished stainless steel to prevent material bridging. Features an adjustable feed regulating gate to ensure a uniform, dispersed cascade of bulk mixed material into the rising airflow.
Part 02: Air Classification Chamber
The primary zone where raw material meets the controlled upward circulating airstream. Internal deflector baffles create aerodynamic drag, holding light particles in suspension while allowing heavy materials to drop.
Part 03: 7.5 HP Centrifugal Blower Fan
Dynamically balanced backward-curved impeller delivering stable volumetric airflow at low noise levels. Enclosed in an overhead housing with protective V-belt guard and vibration dampening mounts.
Part 04: Cyclone Separation Cone
Heavy-gauge tapered cone designed with steep wall angles. Promotes smooth downward vortex motion for heavier solid particles while preventing internal product buildup or surface friction.
Part 05: Heavy Particle Gravity Discharge Spout
Vertical bottom central nozzle equipped with an airtight rotary airlock valve or counterbalanced flap. Ensures continuous discharge of clean, dense fraction without air leakage or loss of suction.
Part 06: Light Particle Pneumatic Take-Off Spout
Angled side discharge outlet that routes lightweight plastic film, dust, paper fibers, and chaff directly to secondary dust collectors, collection bags, or cyclone receivers.
Part 07: Calibrated Damper Velocity Regulator
Multi-position mechanical damper allowing operators to dial in the precise aerodynamic cut point. Enables fast switching between different materials (e.g. rigid plastics to agro seeds) in seconds.
Part 08: Structural Frame Stand (1.1m x 2.3m)
Engineered from heavy square hollow section (SHS) steel tubes with welded corner gusset plates. Provides rigid elevated clearance to accommodate collection drums, crates, or discharge conveyors underneath.
Engineering Guide: What is an Air Separator and How Does it Work?
In modern material processing, recycling, and mineral refinement, mechanical separation through screens alone is often inadequate when particles possess similar physical sizes but vastly different specific gravities. This is where an air separator machine (also recognized as an air density separator machine or air sorting machine) becomes indispensable.
What is an Air Separator?
An air separator is a dry classification device that uses a regulated stream of air to segregate mixed particulate matter according to aerodynamic buoyancy and terminal settling velocity. By balancing gravity forces against upward aerodynamic drag, the machine effortlessly separates dense, valuable materials from lighter contaminants without requiring water, wash tanks, or expensive chemical slurries.
How Does an Air Separator Work?
The operational mechanics of our MS Air Separator Machine follow a precise aerodynamic four-phase process:
- Controlled Material Infeed: Mixed material is metered into the upper conical hopper. A regulating gate disperses the stream evenly, preventing dense clusters and ensuring maximum particle exposure to the air stream.
- Fluidized Air Classification: As material descends into the central classification zone, the 7.5 HP blower generates a controlled upward vortex. Particles with higher terminal settling velocity (heavier fractions such as rigid plastic chips, copper granules, or plump grain seeds) resist the air drag and fall downward.
- Pneumatic Entrainment of Light Fractions: Particles with low terminal velocity (light materials like plastic film fragments, paper labels, dust, straw, and husk) are lifted into the air vortex and drawn out through the tangential side discharge chute.
- Separated Fraction Discharge: Clean heavy material exits through the bottom conical nozzle via a sealed flap valve, while separated light components are conveyed into a dust receiver or collector bin.
Air Separator Machine vs. Air Compressor Water Separator Machine
In industrial procurement, buyers frequently search for both bulk material air separators and pneumatic inline moisture traps:
- Air Separator Machine (Bulk Solids / Material Sorting): The machine featured on this page. It is a heavy-duty material classifier designed to sort solid particulate mixtures (plastics, e-waste, seeds, minerals) into light and heavy density fractions using centrifugal fans and cyclone chambers.
- Air Compressor Water Separator Machine (Pneumatic Moisture Removal): An inline pneumatic filtration accessory installed along compressed air pipelines to condense and remove water droplets, oil mist, and humidity from compressed air systems to protect pneumatic tools.
Air Separator Machine Price & Equipment Cost Factors
The commercial investment and air separator machine price depend primarily on specific technical requirements:
- Capacity & Throughput: Compact units (100–300 kg/hr / 200 LPH) versus large centralized processing installations (1 TPH to 5 TPH).
- Construction Grade: Complete Mild Steel (MS IS 2062) fabrication versus hybrid units featuring food/pharma grade Stainless Steel (SS 304 or SS 316) contact surfaces.
- Blower Motor & Electricals: Standard IP55 induction motors versus flame-proof motors with variable frequency drive (VFD) panels for continuous variable airflow tuning.
- Downstream Accessories: Infeed screw conveyors, magnetic pre-separators, rotary airlock valves, and dedicated pulse-jet baghouse dust collection filters.
Versatile Industrial Applications
Our MS Air Separator Machine serves critical material sorting functions across varied manufacturing and recycling sectors:
- Plastic Flake Recycling: Removes thin paper labels, LDPE film wraps, and fibrous fluff from granulated PET bottle flakes and rigid HDPE regrind.
- E-Waste & Cable Granulation: Separates shredded PVC wire insulation jackets and light lint from pure heavy copper and aluminum granules.
- Agricultural Grain & Seed Processing: Cleans wheat, mustard, cumin, coriander, pulses, and oilseeds by removing empty husks, chaff, hollow seeds, and field dust.
- Tyre Rubber Recycling: Extracts nylon textile cord fibers from crumb rubber granules before devulcanization or compounding.
- Wood & Biomass Processing: Cleans sawdust, wood chips, and biomass pellets by eliminating fine wood dust and loose bark fibers.
Explore Related Density Separation & Recycling Machinery
Discover other high-performance material sorting and separation machines built by N.S. Engineering Works:
Frequently Asked Questions (FAQs)
1. What is an air separator machine and how does it separate mixed materials?
An air separator machine is an industrial dry classifier that sorts mixed solid particles by exploiting differences in their aerodynamic weight and density. The 7.5 HP blower creates an upward or circulating vortex within the internal cyclone chamber. Heavier particles overcome the air velocity and fall out through the bottom cone by gravity, while lightweight fractions like plastic film, dust, paper fibers, and chaff are carried upward and discharged pneumatically through the side spout.
2. What is the hourly processing capacity and volumetric rating of this machine?
This MS Air Separator provides a volumetric rating of 200 LPH (Liters Per Hour). In terms of mass throughput, it handles between 100 kg/hr and 300 kg/hr depending on the bulk density and physical form of the material being processed (for instance, lightweight PET bottle flakes versus dense copper cable granules).
3. How does this air density separator differ from an air compressor water separator machine?
An air density separator machine is a bulk material classification machine used to sort solid industrial scrap, plastics, and agricultural seeds into light and heavy fractions. Conversely, an air compressor water separator is a small pneumatic pipeline filter installed on compressed air lines to trap and purge condensed moisture and oil droplets from pneumatic systems.
4. What factors influence the air separator machine price and equipment quote?
The air separator machine price depends on material construction (standard Mild Steel vs. Stainless Steel contact surfaces), motor power rating (7.5 HP standard vs. larger blowers), presence of automated VFD airflow controllers, and optional auxiliary accessories such as infeed conveyors or dust collectors. Contact N.S. Engineering Works at +91 82728 61892 for custom factory quotes.
5. Can the airflow velocity be tuned for different types of mixed waste?
Yes. The machine is equipped with a calibrated manual damper valve and can be paired with an electronic Variable Frequency Drive (VFD). Operators can precisely adjust the internal air velocity to match the aerodynamic terminal velocity of any specific material, allowing rapid transitions between plastic recycling, seed cleaning, and e-waste separation.
Additional information
| Capacity (LPH) | 200 LPH |
|---|---|
| Feed Capacity (Kg/Hr) | 100 – 300 kg/hr |
| Motor Power (HP) | 7.5 HP (5.5 kW) |
| Dimensions | 1.1 x 2.3 meter |
| Body Material | Mild Steel (MS) IS 2062, Stainless Steel (SS 304) Cone |
| Machine Type | Air Separator Machine, Air Density Separator, Air Sorting Machine |
| Model | NSEW-AS-200 / VAC-30 Series |
| Operating Voltage | 415 V, 50 Hz, 3-Phase |
| Country of Origin | Made in India |
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